Battery Manufacturing

Battery Manufacturing

sustainable vacuum & process solutions for the future of energy storage

With a 100-year engineering heritage, EcoProcess delivers robust, efficient solutions for the rapidly growing Lithium-Ion Battery industry. As manufacturers strive for higher energy density, longer cycle life, and enhanced safety, precision in electrode drying and solvent recovery becomes paramount. We provide complete, custom-engineered turnkey systems with advanced PLC/SCADA controls and IoT monitoring.

Battery_Manufacturing_Industry_Solutions
Pain Points We Solve

Navigating the Complex Challenges 

aggressive moisture control

Residual moisture >300 ppm reacts with electrolyte to form HF. High-nickel NMC requires <300 ppm, LFP <500 ppm. 

NMP solvent handling

Toxic, expensive solvent with high boiling point (202°C). Residual NMP increases impedance and capacity loss. 

solvent recovery

Economic and regulatory imperative to recover and recycle NMP.          

hazardous area safety

NMP is flammable with low auto-ignition temperature requiring ATEX/IECEx compliance.

Our Approach

EcoProcess Solutions

ATFE (1)

High-Efficiency Solvent Recovery

>98% NMP recovery, 99.5%+ purity, <0.02% water for battery-grade reuse.
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09

Explosion Protection

Robust construction, solvent-resistant materials, LEL monitoring integration. 
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centralized vacuum skids

Advanced Vacuum Drying

Lower boiling point of water and NMP for thorough drying at lower temperatures, protecting active materials. 
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DSC05520

Continuous Operation

Fully integrated multi-stage systems for electrode coating and drying lines. 

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Equipment

Products for Battery Manufacturing Industry

liquid ring pump klrc series

Liquid Ring, Rotary Vane, Piston Pumps 

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wiped film evaporator (1)

Falling Film & Wiped Film Evaporators 

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Vacuum_Skid

Centralized Vacuum Systems (Skids)

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Distillation_column_final-removebg-preview

Distillation Columns & SPDU

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rvpd-hero

RVPD & ANFD

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Shell and tube and spiral_heat_exchanger

Heat Exchangers

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dry-screw-hero

Dry Screw Vacuum Pumps

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Regulatory Compliance

Meeting Battery Manufacturing Industry Standards

ATEX/IECEx

CE Marking

REACH

Chemical Plant Safety Standards
years

99+

Residual Moisture

<300 ppm for NMC, <500 ppm for LFP 

years

99+

System uptime

Maximized with lifecycle support

years

99+

NMP Recovery Rate

>98% with 99.5%+ purity 

years

99+

Energy per kg Electrode

Minimized through efficient system design 

Case Study

Pilot Plant

Validate your electrode materials and slurries with our equipment.

 

Benefits:

 

Challenge:

A leading pharmaceutical company in Hyderabad needed to improve solvent recovery from their API drying process while meeting strict emission norms.

 

Solution:

Ecoprocess installed an integrated ATFD system with solvent recovery.

 

Results:

 

Confirm

Process stability

Establish

operating parameters

generate

scale-up data

optimize

recovery rates

train

operators

hero-pilot-plants
Questions

Frequently Asked Questions

How does EcoProcess support cGMP validation?

We design all pharmaceutical equipment according to cGMP principles with comprehensive IQ/OQ documentation and pilot plant for PQ validation.

What materials do you use for product contact parts?

Standard material is SS316L for corrosion resistance and cleanability. Hastelloy available for corrosive/high-temperature applications.

Can your systems handle flammable solvents like IPA?

Yes, we engineer solutions meeting ATEX safety standards with certified components and instruments.

Blogs & Case Studies

Validate Your Process. Ensure Compliance. Accelerate Your Success.

Leverage our 100 years of engineering expertise and state-of-the-art pilot plant to design and validate the perfect solution for your battery manufacturing industry.